Mazda RX-7

Mazda RX-7

Manufacturer	Mazda
Production	1978–2002 811,634 produced[1]
Assembly	Hiroshima, Japan
Predecessor	Mazda RX-3
Class	Sports car
Body style(s)	2-door sports coupe
Layout	FMR layout

The Mazda RX-7 is a sports car produced by the Japanese automaker Mazda from 1978 to 2002. The original RX-7 featured a twin-rotor Wankel rotary engine and a sporty front-midship, rear-wheel drive layout. The RX-7 was a direct replacement for the RX-3 (both were sold in Japan as the Savanna) and subsequently replaced all other Mazda rotary cars with the exception of the Cosmo.

The original RX-7 was a sports coupé. The compact and light-weight Wankel engine or rotary engine is situated slightly behind the front axle, a configuration marketed by Mazda as “front mid-engine”. It was offered in America as a two-seat coupé, with optional “occasional” rear-seats in Japan, Australia, and other parts of the world.

Second generation (FC)

FC

Production	S4 (1986 – 1988) – S5(1989 – 1992) 272,027 produced [1]
Engine(s)	1.3L 146 hp (109 kW) S4 Naturally aspirated 13B1.3L 189 hp (141 kW) S4 Turbocharged 13B 1.3L 160 hp (119 kW) S5 Naturally aspirated 13B 1.3L 200 hp (149 kW) S5 Turbocharged 13B
Transmission(s)	4-speed automatic 5-speed manual
Wheelbase	95.7 in (2431 mm)
Length	1986-88: 168.9 in (4290 mm) 1989-1991: 169.9 in (4315 mm)
Width	66.5 in (1689 mm)
Height	49.8 in (1265 mm)
Curb weight	2,625 lb (1,191 kg) – 3,071 lb (1,393 kg)

• Series 4 (1986–1988) was available with a naturally aspirated, fuel-injected 13B-VDEI producing 146 hp (108 kW). An optional turbocharged model, known as the Turbo II in the American market, had 189 hp (135 kW).
• Series 5 (1989–1992) featured updated styling and better engine management, as well as lighter rotors and a higher compression ratio, 9.7:1 for the naturally aspirated model, and 9.0:1 for the turbo model. The naturally aspirated Series 5 FC made 160 hp (119 kW), while the Series 5 Turbo made 200 hp (147 kW).

The second generation RX-7 (“FC”, VIN begins JM1FC3 or JMZFC1), still known as the “Savanna RX-7” in Japan, featured a complete restyling reminiscent of the Porsche 928. Mazda’s stylists, lead by Chief Project Engineer Akio Uchiyama, actually focused more on the Porsche 944 for their inspiration in designing the FC because the new car was being styled primarily for the American market, where the majority of first generation RX-7’s had been sold. This strategy was chosen after Uchiyama and others on the design team spent time in the United States studying owners of earlier RX-7’s and other sports cars popular in the American market. The Porsche 944 was selling particularly well at the time and provided clues as to what sports-car enthusiasts might find compelling in future RX-7 styling and equipment. While the SA22/FB was a purer sports car, the FC tended toward the softer sport-tourer trends of its day. Handling was much improved, with less of the oversteer tendencies of the FB. Steering was more precise, with rack and pinion steering replacing the old recirculating ball steering of the FB. Disc brakes also became standard, with some models (S4: GXL, GTU, Turbo II, Convertible; S5: GXL, GTUs, Turbo, Convertible) offering four-piston front brakes. The rear seats were optional in some models of the FC RX-7, but are not commonly found in the American Market. Mazda also introduced Dynamic Tracking Suspension System (DTSS)in the 2nd generation RX-7. The revised independent rear suspension incorporated special toe control hubs which were capable of introducing a limited degree of passive rear steering under cornering loads. Mazda also introduced Auto Adjusting Suspension (AAS) in the 2nd generation RX-7. The system changed damping characteristics according to the road and driving conditions. The system compensated for camber changes and provided anti-dive and anti-squat effects.

Though about 80 lb (36 kg) heavier and more isolated than its predecessor, the FC continued to win accolades from the press. The FC RX-7 was Motor Trend‘s Import Car of the Year for 1986, and the Turbo II was on Car and Driver magazine’s Ten Best list for a second time in 1987.

In the Japanese market, only the turbo engine was available; the naturally-aspirated version was allowed only as an export. This can be attributed to insurance companies penalizing turbo cars (thus restricting potential sales). This emphasis on containing horsepower and placating insurance companies to make RX-7’s more affordable seems ironic in retrospect. Shortly after the discontinuance of the second generation RX-7’s in 1991, an outright horsepower “arms race” broke out between sports car manufacturers, with higher and higher levels of power required to meet buyer demands.

Mazda sold 86,000 RX7’s in the US alone in 1986, its first model year, with sales peaking in 1988.

Australian Motors Mazda released a limited run of 250 ‘Sports’ model Series 4 RX-7’s; each with no power steering, power windows or rear wiper as an attempt to reduce the weight of the car.

Convertible

Mazda introduced a convertible version of the RX7 in 1988 with a normally aspirated engine — introduced to the US market with ads featuring Hollywood actor James Garner, at the time featured in many of Mazda’s television advertising.

The convertible featured a removable rigid section over the passengers and a folding textile rear section with heatable rear glass window. Power operated, lowering the top required unlatching two header catches, power lower the top halfway, exiting the car, folding down the rigid section manually, and then further power-lowering the top. Mazda introduced with the convertible the first integral windblocker, a rigid panel that folded up from behind the passenger seats to block unwanted drafts from reaching the passengers — thereby extending the driving season for the car in open mode. The convertible also featured optional headrest mounted audio speakers and a folding vinyl snap-fastened tonneau cover. The convertible assembly was precisely engineered and manufactured, and dropped into the ready body assembly as a complete unit — a first in convertible production.

Several leading car magazines at the time also selected the convertible as the best rag-top available on the market^{[citation needed]}. Mazda exported approximately five thousand convertibles to the United States in 1988 and fewer in each of the next three model years, although it is difficult to confirm these figures, as Mazda USA did not keep RX-7 import records by model type. Production ceasing in October 1991 after Mazda marketed a limited run of 500 example for 1992 for the domestic market only. In Japan, the United Kingdom, and other regions outside the US, a turbocharged version of the convertible was available.

Third generation (FD)

FD

Production	1992–2002 68,589 produced [1]
Engine(s)	1.3L 255 PS (188 kW; 252 hp) 13B-REW 1.3L 265 PS (195 kW; 261 hp) 13B-REW 1.3L 280 PS (206 kW; 276 hp) 13B-REW
Transmission(s)	4-speed automatic 5-speed manual
Wheelbase	95.5 in (2426 mm)
Length	168.5 in (4280 mm)
Width	68.9 in (1750 mm)
Height	48.4 in (1229 mm)

The third and final generation of the RX-7, FD (with FD3S for the JDM and JM1FD for the USA VIN), was an outright, no-compromise sports car by Japanese standards. It featured an aerodynamic, futuristic-looking body design (a testament to its near 11-year lifespan). The 13B-REW was the first-ever mass-produced sequential twin-turbocharger system to export from Japan, boosting power to 255 PS (188 kW; 252 hp) in 1993 and finally 280 PS (206 kW; 276 hp) by the time production ended in Japan in 2002.

• Series 6 (1992–1995) was exported throughout the world and had the highest sales. In Japan, Mazda sold the RX-7 through its Efini brand as the Efini RX-7. Only the 1993–1995 model years were sold in the U.S. and Canada. Series 6 came with 255 PS (188 kW; 252 hp) and 294 N·m (217 ft·lbf). In the UK only 124 examples of this model were sold through the official Mazda network, Only one spec. was available and this included twin oil-coolers, electric sunroof, cruise control and the rear storage bins in place of the back seats.
• Series 7 (1996–1998) included minor changes to the car. Updates included a simplified vacuum routing manifold and a 16-bit ECU allowing for increased boost which netted an extra 10 PS (7 kW). In Japan, the Series 7 RX-7 was marketed under the Mazda brand name. The Series 7 was also sold in Australia, New Zealand and the UK. Series 7 RX-7s were produced only in right-hand-drive configuration.
• Series 8 (January 1999– August 2002) was the final series, and was only available in the Japanese market. More efficient turbochargers were installed, while improved intercooling and radiator cooling was made possible by a revised frontal area. The seats, steering wheel, and front and rear lights were all changed. The rear spoiler was modified and gained adjustability. The top-of-the-line “Type RS” came equipped with a Bilstein suspension and 17″ wheels as standard equipment, and reduced weight to 1280 kg (2822 lb). Power was 280 PS (206 kW; 276 hp), with 313.8 N·m (231 ft·lbf) of torque as per the maximum Japanese limit. The Type RZ version included all the features of the Type RS, but at a lighter weight (at 1270 kg). It also featured custom gun-metal colored BBS wheels and a custom red racing themed interior. Further upgrades included a new 16-bit ECU and ABS system upgrades. The improved ABS system worked by braking differently on each wheel, allowing the car better turning during braking. The effective result made for safer driving for the average buyer. Easily the most collectible of all the RX-7s was the last 1,500 run-out specials. Dubbed the “Spirit R“, they combined all the “extra” features Mazda had used on previous limited-run specials. They still command amazing prices on the Japanese used car scene years later.

– There are three kinds of “Spirit R”: the “Type A”, “Type B”, and “Type C”. The “Type A” has a 5-speed manual transmission, and is said to have the best performance of the three models. The “Type B” has a 2+2 seat configuration and also sports a 5-speed manual transmission. The “Type C” is also a 2+2, but has a 4-speed automatic transmission. Clarification of the build number breakdown for each type is sought as Mazda hasn’t publicly published the production figures.

There is also a “Touring Model” which includes a sun roof, and Bose stereo system. Compared to the R1 and R2 which both don’t have a moon roof, and they have an extra front oil cooler in the front bumper, and other race modification equipment

The FD RX-7 was Motor Trend‘s Import\Domestic Car of the Year. When Playboy magazine first reviewed the FD RX-7 in 1993, they tested it in the same issue as the [then] new Dodge Viper. In that issue, Playboy declared the RX-7 to be the better of the two cars. It went on to win Playboy‘s Car of the Year for 1993. The FD RX-7 also made Car and Driver magazine’s Ten Best list for 1993 through 1995, for every year in which it was sold state-side. June, 2007 Road&Track magazine proclaimed “The ace in Mazda’s sleeve is the RX-7, a car once touted as the purest, most exhilarating sports car in the world.

The sequential twin turbocharged system was a very complex piece of engineering, developed with the aid of Hitachi and previously used on the domestic Cosmo series (JC Cosmo=90–95). The system was composed of two small turbochargers, one to provide torque at low RPM. The 2nd unit was on standby until the upper half of the rpm range during full throttle acceleration. The first turbocharger provided 10 psi (69 kPa) of boost from 1800 rpm, and the 2nd turbocharger was activated at 4000 rpm and also provided 10 psi. The changeover process, between 3500 rpm and 4000 rpm, provided 8 psi (55 kPa), was incredibly smooth, and provided linear acceleration and a very wide torque curve throughout the entire rev range.

Handling in the FD was regarded as world-class, and it is still regarded as being one of the finest handling and best balanced cars of all time. The continued use of the front-midship engine and drivetrain layout, combined with an 50:50 front-rear weight distribution ratio and low center of gravity made the FD a very competent car at the limits.

In North America, three models were offered; the “base”, the touring, and the R models. The touring FD had a sunroof, leather seats, and a complex Bose Acoustic Wave system. The R (R1 in 1993 and R2 in 1994–95) models featured stiffer suspensions, an aerodynamics package, suede seats, and Z-rated tires.

Australia had a special high performance version of the RX-7 in 1995, dubbed the RX-7 SP. This model was developed as a homologated road-going version of the factory race cars used in the 12hr endurance races held at Bathurst, New South Wales, beginning in 1991 for the 1995 event held at Eastern Creek, Sydney, New South Wales. An initial run of 25 were made, and later an extra 10 were built by Mazda due to demand. The RX-7 SP produced 204 kW (274 hp) and 357 N·m (263 ft·lbf) of torque, compared to the 176 kW (236 hp) and 294 N·m (217 ft·lbf) of the standard version. Other changes included a race developed carbon fibre nose cone and rear spoiler, a carbon fibre 120 L fuel tank (as opposed to the 76 L tank in the standard car), a 4.3:1-ratio rear differential, 17 in diameter wheels, larger brake rotors and calipers. An improved intercooler, exhaust, and modified ECU were also included. Weight was reduced significantly with the aid of further carbon fibre usage including lightweight vented bonnet and Recaro seats to reduce weight to just 1218 kg (from 1310 kg). It was a serious road going race car that matched their rival Porsche 911 RS CS for the final year Mazda officially entered. The formula paid off when the RX-7 SP won the title, giving Mazda the winning 12hr trophy for a fourth straight year. A later special version, the Bathurst R, was released in 2001 to commemorate this, in Japan only.

In the United Kingdom, for 1992, customers were offered only one version of the FD which was based on a combination of the US touring and base model. For the following year, in a bid to speed up sales, Mazda reduced the price of the RX-7 to £25,000, down from £32,000 and refunded the difference to those who bought the car before that was announced. The FD continued to be imported to the UK till 1995. In 1998, for a car that had suffered from slow sales when it was officially sold, with as surge of interest following its appearances in videogames such as Gran Turismo and the benefit of a newly introduced SVA scheme, which meant an influx of inexpensive Japanese imported cars, the FD would become so popular that there were more parallel and grey imported models brought into the country than Mazda UK had ever imported.